Common Wire Fractures

Some of the More Common Types of Wire Fractures Can Include:

Mechanical damage due to rope movement over sharp edge projection whilst under load.

Localized wear due to abrasion on supporting structure.

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Narrow path of wear resulting in fatigue fractures, caused by working in a grossly oversize groove, or over small support rollers.

Two parallel paths of broken wires indicative of bending through an undersize groove in the sheave.

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Severe wear, associated with high tread pressure.

Severe wear in Lang Lays, caused by abrasion.

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Severe corrosion.

Internal corrosion whilst external surface shows little evidence of deterioration.

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Typical wire fractures as a result of bend fatigue.

Wire fractures at the strand, or core interface, as distinct from ‘crown’ fractures.

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Break up of IWRC resulting from high stress application.

Looped wires as a result of torsional imbalance and/or shock loading.

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Typical example of localized wear and deformation.

Multi strand rope ‘bird caged’ due to torsional imbalance.

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Protrusion of rope centre resulting from build up of turn.

Substantial wear and severe internal corrosion.

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